Aiag Dfmea 4Th Edition -How To Design An Automotive Product

The Role of DFMEA in Project Management and New Product development. Risks Mitigation through DFMEA and Error prevention

What you'll learn

AIAG FMEA - 4th edition- New Product development , How to design an automotive Product ,Concepts of DFMEA , Importance of design verification and validation .

Risks assessment to improve the product reliability , Reduction in warranty claims. Reduction in corrections in design once the product launched .

Concepts of New Product development , Importance of CFT , How to add value to the product ,How to design a product with economics of Quality ,Cost and Delivery

Linkages with Product and Process design, Error prevention , Teams learning and reliability improvement.

Requirements

Basic understanding about product design and New Product development.

Description

Once you complete this course you will have a clear understanding of the following :Importance of DFMEA in New Product Development.How to Understand Block diagram and Boundary diagram.How to identify Product Functions, Failure Modes, and Failure causes.Identifying the prevention and detection controls for the failure mode and its causes.Importance of Risks Priority and Risks  Prevention and Reduction.How to evaluate the risks based on Severity, Occurrence, and Detection and how to assign the correct ranking How to identify recommended actions to eliminate or reduce the Risks.How to establish the linkages between DFMEA, DVP and Process FMEA . How to update the DFMEA based on the feedback from the field failures and Customer Concerns. The importance of CFT in DFMEA development. How to understand Severity, Occurrence, and Detection tables clearly. How to develop the design verification and validation plans based on DFMEA Causes. The linkages between Product functions, Failure Modes, Failure Effects, and Failure causes. How to maintain this DFMEA is a living document.The reasons for DFMEA  documentation are imperfect.The competencies of CFT members in DFMEA development.The importance of communication between CFT members.Benefits of including suppliers and Customers as CFT members and their role in DFMEA development.

Overview

Section 1: Introduction

Lecture 1 Introduction -DFMEA

Section 2: Section 2- Over View of DFMEA

Lecture 2 Overview of DFMEA

Section 3: DFMEA Format

Lecture 3 DFMEA Format and documentation

Lecture 4 Boundary Diagram

Lecture 5 Product Functions

Section 4: Failure Modes

Lecture 6 Failure Modes

Section 5: Section 5 -Failure Effects

Lecture 7 Failure Effects

Section 6: Failure Causes

Lecture 8 Failure Causes

Section 7: Design Controls -Prevention & Detection

Lecture 9 Failure Controls

Section 8: Action Priority

Lecture 10 Action Priority

Section 9: Summary

Lecture 11 Over all Learning

Design Engineers ,Process Engineers ,NPD CFT Members and Kaizen team members