Iatf 16949 Core Tool- Production Part Approval Process- Ppap

Complete guide & EXCEL files for effective PPAP documentation in line with AIAG PPAP Manual - 4th edition.

What you'll learn

Clear understanding of various elements of PPAP document.

Will be able to prepare and review your PPAP document effectively and coordinate with your core team to improve effectiveness of manufacturing processes.

Will be able to review the PPAP of your suppliers effectively.

Will be able to introduce Supplier PPAP Manual of your company for training of your suppliers and to improve effectiveness of their processes.

Will be able to understand the specific requirements of Bulk Material, Tire / Tyre Industries and Truck Industries, where some modification is called for in PPAP process and documentation.

Requirements

Person should have a degree / diploma in science / engineering / technology.

Person should have some involvement in operational function of the company such as production, quality assurance, engineering, design, testing, inspection, supplier assessment etc.

Person should be familiar with working in excel for making simple documentation, calculation, formatting etc.

An awareness of Quality Management System, such as ISO 9001, IATF 16949 would be added advantage.

Should cultivate team work in organization.

It is advised that the participants take the course of IATF Core Tools - on Process flow-PFMEA-Control plan, SPC, MSA to understand detailed working for these elements, as those individual courses covers all aspects of the implementation of those activities in the organization.

Description

The course material is organized in sequence of several sections and sub-sections. The basic understanding is elaborated in first few sections, so that even a new comer can follow the course easily. The sections which are related to documentation and verification of PPAP are elaborated in details with examples in excel sheet. At the end there is a quiz which will help recaps of the key understanding of the subject. Downloadable materials are provided which are useful for technical knowledge, for preparation of PPAP document for submission to automotive customer.Also automotive customer representative can use this training program for supplier development.

Overview

Section 1: Introduction

Lecture 1 Overview of the program

Lecture 2 Introduction to Production Part Approval Process (PPAP)

Section 2: 2. General.

Lecture 3 General understanding of Submission of PPAP.

Section 3: 3. PPAP Process Requirements

Lecture 4 Significant Production Run

Lecture 5 PPAP Requirements - Documents and Parts (18 Elements)

Lecture 6 PPAP Requirements - Design Record

Lecture 7 Authorized Engineering Change Documents

Lecture 8 Customer Engineering Approval

Lecture 9 Design Failure Mode and Effects Analysis (Design FMEA)

Lecture 10 Process Flow Diagram(s)

Lecture 11 Process Failure Mode and Effects Analysis (Process FMEA)

Lecture 12 Control Plan

Lecture 13 Measurement System Analysis Studies

Lecture 14 Dimensional Result

Lecture 15 Material Test Results

Lecture 16 Performance Test Results

Lecture 17 Initial Process Studies

Lecture 18 Qualified Laboratory Documentation

Lecture 19 Appearance Approval Report (AAR)

Lecture 20 Sample Production Parts

Lecture 21 Master Sample

Lecture 22 Checking Aids

Lecture 23 Customer-Specific Requirements

Lecture 24 Part Submission Warrant (PSW)

Section 4: 4. Customer Notification and Submission Requirements

Lecture 25 Customer Notification

Lecture 26 Submission to Customer

Section 5: 5. PPAP Submission Level

Lecture 27 PPAP Submission Levels

Section 6: 6. Part Submission Status

Lecture 28 Part Submission Status

Section 7: 7. Record retention for PPAP

Lecture 29 Record retention for PPAP

Section 8: 8. Bulk Material Specific Requirements

Lecture 30 Bulk Material Specific Requirements - Part-1

Lecture 31 Bulk Material Specific Requirements - Part-2

Lecture 32 Bulk Material Specific Requirements - Part-3

Section 9: 9. Tire / Tyre Industry Specific Requirements

Lecture 33 Tire / Tyre Industry Specific Requirements

Section 10: 10. Truck Industries Specific Requirements

Lecture 34 Truck Industries Specific Requirements

Section 11: 11. Summary of program

Lecture 35 Summary of the program

Section 12: 12. Quiz

Quality Head, Engineering Head or Heads of other technical functions in a manufacturing organisation.,Young engineers / scientists involved in core technical activities in manufacturing industry and wants to enhance their career.,Departmental Heads / Training who wants to provide training to their subordinates in IATF Core Tools, without sending the participants for outside training for saving of time and money.,Purchase executives who wants to have a clear understanding of PPAP in order to guide their suppliers for PPAP submission.,An individual working as consultant in IATF 16949 field.