VW Passat 1995-1997: Official Factory Repair Manual (2.0 Liter 4-Cyl.)

Posted By: haigau

VW Passat 1995-1997: Official Factory Repair Manual (2.0 Liter 4-Cyl.)

Info are ripped from website & converted to PDF format. Here is the content:

00 - General, Technical data
Technical data
Engine numbers, location
Engine technical data

10 - Engine - Assembly
Engine, removing and installing
Tightening torques
Engine and transmission, aligning
Rubber bushings for engine mount, replacing
Vehicles with A/C, additional information on removing and installing

13 - Engine - Crankshaft, Cylinder block
Engine disassembling and assembling
Ribbed drive belt, removing and installing
Toothed drive belt, removing and installing
Sealing flange and flywheel or drive plate, removing and installing
Crankshaft oil seal (pulley end), replacing
Drive plate, removing and installing
Crankshaft, removing and installing
Crankshaft dimensions
Pistons and connecting rods, disassembling and assembling
Piston and cylinder dimensions

15 - Engine - Cylinder head, Valvetrain
Cylinder head removal and installation
Cylinder head, installing
Compression pressure, checking
Cylinder head, disassembling and assembling
Valve seats, refacing
Camshaft oil seal, removing and installing
Camshaft, removing and installing
Hydraulic valve lifters, checking
Valve guide wear, checking

Valve guides, removing and replacing
Valve stem seals, replacing

17 - Engine - Lubrication
Lubrication system, general information
Lubrication system, components
Oil pressure and oil pressure switches, checking

19 - Engine - Cooling system
Cooling system
General information
Cooling system components, body side
Cooling system components, engine side
Coolant pump, disassembling and assembling
Cooling system, draining and filling
Radiator and coolant fan, removing and installing

20 - Fuel Supply
Fuel supply system
General information
Fuel filter and fuel tank with attaching parts, removing and installing
Safety precautions
Rules of cleanliness
Accelerator pedal cable, adjusting
Fuel pump module, removing and installing
Fuel pump, checking
Fuel pump delivery rate, checking
Evaporative Emissions (EVAP) system
Components, removing and installing
Fuel tank breather, checking

26 - Exhaust system, Emission controls
Exhaust system removal and installation
Exhaust manifold, front exhaust pipe and Three Way Catalytic Converter (TWC),
removing and installing
Muffler assembly and mounts
Exhaust Gas Recirculation (EGR) system
Exhaust Gas Recirculation (EGR) valve and EGR temperature sensor, checking
Secondary Air Injection (AIR) system Function
Secondary Air Injection (AIR) system components, removing and installing
Combi-valve and check valve, checking
Secondary Air Injection (AIR) pump motor, checking
Secondary Air Injection (AIR) solenoid valve, checking

Hope someone found this helpful.

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